PiezoelectricIgnitors
Piezoelectric ignitors, commonly called
BBQ lighters/sparkers, can be
found in almost any home improvement store near
the grill section. At a cost of about 10 to 12 bucks, they're
significantly more expensive than a flint type ignitor, but do have
some benefits. I like them because they can me mounted in many
different configurations and do not require flints or batteries. When
searching for an ignitor, look for a package like this:
Some people get confused on how to wire up piezo ignitors because they
typically come with only one wire (unless you buy the package that
contains a sideburner hookup as well). However, it is easy to wire them
up if you know how. When you open the package, you'll notice the
ignitor body is generally one of two types:

If yours is the one on the right, you're in luck! The second terminal
is very apparent and can be easily attached. The right hand model is
usually found in the kits that have a sideburner, and if so you've
already got your two wires and don't need to scrouge around to find
another. If you have the model on the left, attaching a second wire is
only a little bit more complicated. There should be a hole near the
exposed wire that runs parallel down the body of the ignitor. Take your
second wire, strip half an inch off of the insulation, and insert it in
the hole. Secure it with a few wraps of electrical tape, and you're
set! Its that easy.
Next, you'll probably want a handle for your ignitor, right? Even
luckier for you, 3/4" SCH40 PVC pipe fits these ignitors perfectly. And
if its a little loose, wrap it with electrical tape till it stays in
there, nice and snug. It'll look something like this:
When installing the ignitor into the chamber, some people actually
install the ENTIRE ignitor into the endcap or chamber wall. I
particularly dislike these methods, as I believe they're both unsafe
and reduce the life of the ignitor by exposing it to the combustion.
Lots of people complain that these ignitors wear out easily, and I
suspect thats why. I've bought many piezo ignitors and even 7 years
later my first one still works perfectly fine.
To best install your ignitor, run the two wires to machine screws,
which can be installed in the chamber like these crossections show:
I use machine screws because they have much cleaner and tighter threads
than wood screws. If you drill the holes in the chamber properly, you
shouldn't have to worry about the screws popping out of the chamber. If
you're still concerned, use nuts to lock the screws in the chamber.
For best results, install the screws 2/3rds to 3/4ths of the way
towards the back of the chamber, and use a spark gap of 2-3mm.
Got any more questions? Feel free to email me, John@Neospud.com

all images, text, and other content copyright 2006
John Shell, John@NeoSpud.com